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Fully automatic battery cell AOI-IV-EL sorting integrated machine

Fully automatic battery cell AOI-IV-EL sorting integrated machine
  • Fully automatic battery cell AOI-IV-EL sorting integrated machine

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Product description

Product advantages:

1. High speed: The theoretical maximum cycle time can reach 3,000 pieces per hour, while the actual cycle time is 2,600 to 3,000 pieces per hour.

2. High compatibility: Compatible with AOI/IV/EL inspection and sorting;

3. High scalability: The number of test positions can be extended.

 

Technical parameters

Equipment model FDF-210G
Operation speed The highest tempo in a single theoretical cycle 3000PCS/h
Common speed beats 2600-3000PCS/h (excluding pause times such as box switching and discharging)
Fragmentation rate ≤0.3%(Class A battery cell)
Gear position 104th gear +1NG gear
Test the compatible battery cell size Maximum: 230mm*230mm
Peak power 15.5KW , 380V , 50HZ ,
Gas consumption 450L/min
Equipment dimensions 12000*1540*1820mm
IV/EL Test Parameters (All-in-one Machine)

I. Main Performance and Technical Indicators of IV Equipment
1.1 The IV test occupies less than 160ms of ct time.
1.2 Light source type: Arc pulse xenon lamp, 2,000,000/3,000000 (Warranty/Features);

1.3 Effective spot area: 240mm*240mm;
1.4. Irradiance range: 200-1200W/ ㎡;
1.5 Spectral range: 300-1200nm;
1.6 Light source matching degree: 0.875 to 1.125A+;
1.7 Irradiance non-uniformity :≤1% (irradiance area 220mm*220mm);
1.8 Irradiance instability :≤0.5%;
1.9 GRR Capability: ≤10% (Uoc, Isc, FF, Eta)
Sample selection rule: Based on the distribution of efficiency ranges, select 10 efficiency range battery cells, totaling 10 cells
solar cell,totaling 10 cells.
Test requirement: Repeat the test of the selected samples six times.
1.10 Static test stability Eta: < 0.02%
Calculation formula: For the same battery cell, test once every 2 seconds and conduct static tests 20 times to calculate the range of Eta.
1.11 Dynamic test stability Eta: ≤0.05%
Calculation formula: 10 cells, repeat the test 3 times, calculate the range of each cell and then take the average.
1.12. Temperature probe accuracy: < ±0.1°;
1.13. Voltage range: 1V, 5V, 10V, 30V;
1.14. Current range: 0.1A,15A,25A,40A;
1.15. Pulse width: 10-100ms at 1000W/㎡ irradiance, adjustable step by step every 1ms.
1.16. The IV test time is less than 160ms (the bright field pulse width is less than 60ms);
1.17. IV characteristic parameters (including bright field & dark field) : Isc, Uoc, FF, Eta, Rs, Rsh, Pmax, Irev, Jsc, Impp, Vmpp, Pmpp, etc.
1.18. Load testing technology: Four-quadrant electronic load, dual-scan measurement technology, effectively eliminating capacitance effect, precisely measuring Perc, Topcon, IBC, heterojunction and other batteries;
1.19. Reference battery temperature control method: Use water cooling for independent control to keep the temperature at 25±1°.
Ii. Main Performance and Technical Indicators of EL Equipment
2.1 The EL test occupies less than 80ms of ct time.
2.2 Test compatible battery cell size :230mm*230mm;
2.3 Camera type/pixel (CCD) : ≥5 million (brand: Hikvision)
2.4 Resolution: ≤200μm;
2.5 EL detection accuracy rate: ≥97.8%;
2.6 Image uniformity test: > 95%;
2.7 Defect repeatability: 100%;
2.8. Handling of EL Defective Data: For the classification of EL defective data, a hot spot map should be created to facilitate the display of the frequency and concentration of occurrence. The gray value of EL should be able to display numerical values to avoid the appearance of light and dark patches at the component end.
Definition of key technical indicators: a: Accuracy rate =1- [(false judgment + missed judgment)/Test quantity] *100%
Misjudgment refers to the situation where the defective interception battery cells, after manual determination, contain Class A battery cells that do not meet the defective standards
Missed detection refers to the situation where A battery cell that meets the Class A standard contains abnormal battery cells that exceed the Class A standard
b: Image uniformity: It refers to the uneven imaging within a single cell of a solar cell, except for the influence of its own EL defects, caused by no equipment.
Calculation formula: Image uniformity =1-(the number of non-uniform images in the sample/the number of samples)*100%
c: Defect repeatability test: It refers to the repeated testing of the same batch of battery cells twice, and the defects of the same battery cells remain consistent
Calculation formula: Repeatability =1-(number of defect differences/number of test samples)*100%

AOI inspection (front and back sides

Product name Specification
Industrial camera 25-megapixel high-speed camera (brand: Hikvision/Dushen)
Optical industrial lens 25mm high-resolution lens
Industrial LED light source High uniformity multispectral dome light source
Industrial digital light source controller Four-channel control mode
Industrial control computer WH3991
Detection software Human-machine interaction interface, production inspection report

Back module

Product name Specification
Industrial camera 25-megapixel high-speed camera (brand: Hikvision/Dushen)
Optical industrial lens 25mm high-resolution lens
Industrial LED light source High uniformity multispectral dome light source
Industrial digital light source controller Four-channel control mode
Industrial control computer WH3991
Detection software Human-machine interaction interface, production inspection report

 

Technical specifications

Project Specification details Performance parameters
Equipment parameters Silicon wafer size 166-230mm
UPTIME ≥99%
MTTR ≤1h
MTBF ≥250h
Overreporting rate < 0.2%, production line yield ≥98%
Underreporting rate < 0.1%, production line yield ≥98%

Front module

Project Specification details Performance parameters
Equipment dimensions Equipment external dimensions L413xW413xH800mm(subject to customer installation space)
Detection accuracy Pixel accuracy 45um/pixel
Defect detection accuracy 2pixel*2pixel≥ 0.008mm²
Grid line offset ≥90um can be detected
Missing corners and chipped edges ≥90um can be detected
Scratch ≥90um can be detected
Dirt ≥90um can be detected
Color difference Redness, yellowing, whitening and other visible color differences to the naked eye can be detected
Pigmentation spots S≥ 0.008mm² can be detected
Little white dot S≥ 0.008mm² can be detected
Watermark S≥ 0.008mm² can be detected
Crack It is visible and detectable to the naked eye
Coarse grating It is visible and detectable to the naked eye
Leakage of slurry It is visible and detectable to the naked eye
Fingerprints S≥ 0.008mm²
Process point A position offset greater than 2 pixels (0.09mm) can be detected
Software functions Statistics of detection data Manual zeroing or automatic archiving
Customized detection benchmarks Set the testing standards according to the customer's requirements
Output of the test result report It is convenient to view the test data
Operation permission management Avoid misoperation when adjusting the detection parameters
Image saving Defective images can be selectively saved for easy traceability
Bad warning function Warning for excessive proportion of single defects
The test results are output in bins Cooperate with the automatic sorting machine to sort bins
 

 

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