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Fully automatic battery cell AOI sorting instrument

Fully automatic battery cell AOI sorting instrument
  • Fully automatic battery cell AOI sorting instrument

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Product description

Product advantages:

1. Online inspection: Non-contact optical AOI measurement can quickly detect various surface defects, dimensional defects and color difference defects of silicon wafers.

2. Optical design: The unique multi-spectrum dome light source design makes the smooth battery surface less prone to reflection.

3. Detection speed: Theoretical CT≤0.8 seconds, actual CT≤1 second, without slowing down the overall production capacity of the production line.

4. Key components: 10-megapixel industrial cameras and lenses.

 

Technical parameters

Equipment model FDF-210B
Project Specification details Performance parameters
Equipment parameters Silicon wafer size 166-230mm whole piece
Half piece, 166-230mm
Corresponding formulas can be made for battery cells of different specifications
UPTIME ≥99%
CyclTtime ≤0.8s~1.0s
MTTR ≤1h
MTBF ≥200h
Fragmentation rate ≤0.15%(Class A battery cells)
Overreporting rate < 0.2%, production line yield ≥98%
Underreporting rate < 0.1%, production line yield ≥98%
Gear position 24 gears +1NG gear
Power supply Three-phase five-wire 380V±5% 50Hz 10A
Compressed air Air pressure: 0.5MPa - 0.8MPa air consumption
Power consumption The peak power is 5.5KW and the operating power is 4.5KW
Equipment weight 980kg
Equipment dimensions 3500*1540*2000 ( mm )
Front AOI module parameters
Detection accuracy Specification details Performance parameters
Pixel accuracy 45um/pixel
Defect detection accuracy 2pixel*2pixel≥ 0.008mm²
Grid line offset ≥90um can be detected
Missing corners and chipped edges ≥90um can be detected
Scratch ≥90um can be detected
Dirt ≥90um can be detected
Color difference Redness, yellowing, whitening and other visible color differences to the naked eye can be detected
Pigmentation spots ≥ 0.008mm² can be detected
"Little white dot ≥ 0.008mm² can be detected
Watermark ≥ 0.008mm² can be detected
Crack It is visible and detectable to the naked eye
Coarse grating It is visible and detectable to the naked eye
Leakage of slurry It is visible and detectable to the naked eye
Fingerprints S≥ 0.008mm²
"Process point A position offset greater than 2 pixels (0.09mm) can be detected
Software functions Statistics of detection data Manual zeroing or automatic archiving
Customized detection benchmarks Set the testing standards according to the customer's requirements
Output of the test result report It is convenient to view the test data
Operation permission management Avoid misoperation when adjusting the detection parameters
Image saving Defective images can be selectively saved for easy traceability
Bad warning function Warning for excessive proportion of single defects
The test results are output separately Cooperate with the automatic sorting machine for sorting

 

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